Question 1

When should I consider a retrofit vs. a new system?

Accepted Answer

A retrofit makes sense when the mechanical structure is sound but the controls, software, or robot are outdated. If downtime is increasing, spare parts are hard to find, or you need to add new capabilities, a retrofit can deliver significant improvements at a fraction of the cost of a new system.

Question 2

What does a controls migration involve?

Accepted Answer

A controls migration typically includes replacing the PLC, updating the HMI/operator interface, rewiring I/O, migrating or rewriting the program logic, and commissioning the updated system. We handle the full scope to minimize your downtime during the transition.

Question 3

Can you replace a robot in an existing cell?

Accepted Answer

Yes. We can replace an aging or obsolete robot with a new unit, updating the programming, tooling, and integration to work with your existing cell infrastructure. This extends the life of your investment without a full system rebuild.

Question 4

Do you upgrade safety systems to current standards?

Accepted Answer

Yes. Many older systems were built to previous safety standards. We assess your current safety configuration, identify gaps, and implement upgrades to bring your system into compliance with current requirements.

Question 5

How long does a typical retrofit take?

Accepted Answer

Retrofit timelines vary based on scope. A controls-only upgrade might take 2-4 weeks, while a full system overhaul with robot replacement could take 6-10 weeks. We schedule work to minimize production impact, including weekend and shutdown installations when possible.

Retrofit & Upgrades